Engineer, Condition Monitoring

Job description / Role

JOB PURPOSE

The jobholder is responsible to develop and implementation Condition Monitoring (CM) program for the assigned plants to ensure rotating equipment healthiness and initiates timely recommendations....

This role includes; utilizing on-line & off-line hardware/software systems and techniques to minimize failures and reduce maintenance costs, prevent production losses, and improve equipment reliability & availability. And advising and supporting plant Discipline Engineers in performing complex trouble shooting, root-cause failure analysis and reviews design CM parameters to suggest changes as required.

KEY ACCOUNTABILITIES

Condition Monitoring
- Develop and implement condition monitoring program for the assigned plants to ensure rotating equipment health monitoring & assessment.
- Use on-line/off-line MCM systems for vibration analysis, Machine performance analysis and other techniques including Lube-oil analysis to perform troubleshooting.
- Implement new monitoring technologies as required to improve diagnostic skills.

Reliability
- Initiate timely CM recommendations to avoid unexpected failure, to minimize extent of failures, reduce maintenance costs and prevent production losses.
- Support plant Reliability Engineers in root-cause failure analysis and to identify corrective actions plan / Turnaround (TA) job scope with an aim to avoid repeated failure.
- Actively participate in Reliability improvement programs to optimize on-line & off-line software database configuration and machinery protection parameters for the assigned plants.
- Follow-up and provide advice during field maintenance jobs with the view to problem solving of major failures and enhance equipment reliability.
- Analyze strengths and weaknesses of CM approaches / strategies and develop new solutions to enhance reliability standards.

Quality Compliance & Cost
- Identify statutory requirements coming from government/ADNOC COP/suppliers/international standards and make procedures, work instructions, checklist to comply with it.
- Participate in internal/external audits & prepare a plan to close audit points.
- Provide inputs for preparation of budgets, Maintenance' business Plan by identifying specific items and monitor variance to control the cost.

HSE Excellence
- Keep abreast and knowledgeable on the updates for Health, Safety, Environment, Crisis Management, and Risk Registers for all the performed processes, projects, and activities within the operating zone.
- Promote, communicate, and lead by example all the safety-related communications, updates, standards, and any related topics with co-workers and within any interface.
- Contribute to provide timely feedback and recommendations to leverage a risk-free environment to ensure the ultimate goals of safe workplace.

Borouge Corporate Responsibilities
- To keep abreast and knowledgeable about his / her role contribution towards the areas of Health, Safety & Environment (HSE), Sustainability, Energy Management, Ethics & Regulations, and Quality Management and its respective policies, frameworks, procedures, and objectives.
- Comply, support, and enrich the culture and understanding of it through his / her communications with internal and external contacts.
- Participate and contribute to the design, development and establishment of an Integrated Risk Management Framework within the Unit while identifying and assessing relevant domain risks and implement measures to manage and mitigate all identified risks within the function.
- Ensure corporate business ethics and the Company's Code of Conduct are communicated to employees within the function in compliance with the Corporate Policies and guidelines.

Departmental Plans
- Plan, supervise and coordinate all activities in the assigned processes / area to meet functional objectives.
- Provide input for preparation of the section / department budgets and assist in the implementation of the approved Budget and work plans to deliver the respective objectives.
- Contribute to the achievement of the approved Performance Objectives for the section / department in line with the company's performance framework, and KPIs.
- Analyze and address any significant variances to support effective performance and cost control.
- Review, prepare, and recommend the required reports on work activities, projects, processes, etc. to next level manager in line with business requirements.

Processes & Systems
- Implement approved the respective policies, processes, systems, standards, and procedures to support execution of the work programs.
- Perform analysis on the respective processes and activities to ensure timely availability of the data analysis within the respective area.
- Train and develop the assigned staff in relevant skills to enable them to become proficient on the job and deliver the respective section objectives.
- Provide feedback on updating and implementation of new tools and techniques to improve the quality and efficiency of processes.
- Identify improvements in internal processes against best practices in pursuit of greater efficiency in line with ISO standards to define intelligent solutions for issues confronting the function.
- Adhere to professional business relations and commercial responsibilities in the areas of customer delight, data confidentiality, business communications and representation, and Borouge's corporate image.

QUALIFICATIONS, EXPERIENCE, KNOWLEDGE & SKILLS

Minimum Qualification
- University degree in Mechanical Engineering or related discipline
- Fluency in English Language; written and oral

Minimum Experience & Knowledge & Skills
- Minimum 5 - 8 years of relevant experience in oil/gas or petrochemical industry / CM company
- Working experience of latest PC based On-Line & Periodic Condition Monitoring systems (Instruments & Software) from Bently Nevada / CSI / SKF
- Expert in condition monitoring of high-speed rotating equipment's and maintenance strategies, repairs, diagnostics, and fault analysis.

Professional Certifications
- Certification in vibration analysis / machinery diagnostics will be an added advantage.
- Knowledge of CMMS is required.

About the Company

We are one of the world's leading energy producers, and a primary catalyst for Abu Dhabi’s growth and diversification.

We operate across the entire hydrocarbon value chain, through a network of fully-integrated businesses, with interests that range from exploration, production, storage, refining and distribution, to the development of a wide-range of petrochemical products.

Since 1971, we have created thousands of jobs, driven the growth of a diverse knowledge-based economy, and played a key role in Abu Dhabi’s global emergence.

Today, we continue to look for new and innovative ways to maximize the value of our resources, pioneering those approaches and technologies that will ensure we are able to meet the demands of an ever-changing energy market, and continue to have a positive impact on the Abu Dhabi economy for generations to come.